Vacuum Forming Plastic Forklift Body Parts

 
Your Professional Vacuum Forming Plastic Forklift Body Parts Supplier
 

Our factory is located in Suzhou Industrial Park, adjacent to Shanghai, with a 3,000-square-meter production workshop. We have our own R&D, design, and sales teams, including experienced mold engineers, designers, production staff, quality inspectors, and export logistics personnel. We offer rapid prototyping services and provide free samples.We have extensive experience working with materials such as ABS, PP, PC, PE, PVC, PET, PETG, HIPS, PMMA, and more, enabling us to produce high-quality products.

01/

Production Equipment
8 vacuum forming machines
3 five-axis CNC cutting machines
2 three-axis CNC cutting machines
2 die-cutting machines
1 bending machine

02/

Production Market
We serve clients domestically and internationally, including the USA, Canada, France, Ireland, Belgium, Switzerland, Sweden, Finland, Australia, New Zealand, Japan, Korea, and more.

03/

CNC Cutting
We are equipped with both 3-axis and 5-axis CNC cutting machines.
3-axis cutting is used for flat products, such as trimming tray edges, where high precision is not required.
5-axis cutting is used for complex products with strict precision tolerance requirements.
We adjust our cutting process according to customers' tolerance needs and strive to maintain precise control within the required range.

04/

Tooling Manufacturing
We operate multiple CNC mold processing centers, capable of producing aluminum molds, resin molds, wood molds, and more. With in-house capabilities in raw material sourcing, mold making, product design, manufacturing, and export logistics, we offer customers comprehensive and integrated plastic parts molding services. We also support mold modification in collaboration with customers.

 
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Product Description

Introducing our Custom Vacuum Formed Plastic Covers & Thermoformed Shells, designed to provide robust and tailored protection for your equipment or products.

Precision Craftsmanship:

Expertly vacuum formed, our covers and shells are crafted to meet the precise specifications of your product or equipment.

01

Durable and Lightweight:

Made from high-quality plastics, our covers are designed to last, offering a superior level of protection without adding unnecessary weight.

02

Versatile Applications:

Perfect for a wide range of industries, from electronics to medical equipment, our shells provide a clean, professional appearance while safeguarding the internal components.

03

Customizable Design Options:

Available in various colors, finishes, and materials, allowing you to create a cover or shell that aligns seamlessly with your brand and aesthetic preferences.

04

Cost-Effective Solutions:

Enjoy the benefits of a high-end product without the premium price tag. Our vacuum forming process is efficient, keeping your costs down without compromising quality.

05

 

Material Suggestion

 

Characteristic

Material

Strength

Clear

Price

Application

ABS

Good-High impact

Not Avaliable

Medium

Caravan parts,vehicular parts, Electrical / Equipment Enclosures

Acrylic/Pmma

Medium to high strength

Yes

Medium

Signs, light cover,domes, light diffusers

PS

Medium to good strength

Yes(clarity not to quality of PETG/PC/PMMA)

Medium

Packaging, microgreens tray

PC

Very good impact strength

Yes

Expensive

Machine guard, Cover, enclosure, light cover

PP

Soft

Translucent

Inexpensive

Packing tray,containers,tank,enclosure, medical application

HDPE

Soft

Translucent

Inexpensive

Enclosure, Vehicular parts

PVC

Good

Yes

Inexpensive

Packaging, machine guard, car trim

PETG

Good-High Impact

Yes

Expensive

Medical application

 

 
 
Benefits of Vacuum Forming for Auto Spare Parts
01.

Cost-Effective Production

Vacuum forming is a cost-effective method for producing auto spare parts, especially for low to medium-volume production runs. The tooling costs for vacuum forming are significantly lower compared to other manufacturing processes like injection molding. This makes it an ideal choice for custom and specialized parts where the production volume may not justify the high costs of injection molding.

02.

Versatility

Vacuum forming can accommodate a wide range of plastic materials, each offering different properties suitable for various automotive applications. Common materials include ABS (Acrylonitrile Butadiene Styrene), PVC (Polyvinyl Chloride), PETG (Polyethylene Terephthalate Glycol), and HDPE (High-Density Polyethylene). These materials can be chosen based on specific requirements such as impact resistance, heat resistance, and UV stability.

03.

Rapid Prototyping and Production

The relatively simple tooling and setup for vacuum forming allow for rapid prototyping and quick turnaround times. This is particularly advantageous in the automotive industry, where speed and flexibility are crucial. Custom vacuum-formed parts can be produced and tested quickly, enabling faster iterations and improvements.

04.

Lightweight and Durable Parts

Automotive applications demand parts that are both lightweight and durable. Vacuum-formed plastic parts meet these criteria, offering excellent strength-to-weight ratios. This contributes to overall vehicle weight reduction, which can improve fuel efficiency and performance.

 

Forklift Front Cover Shell

 

Vacuum Formed Plastic Materials Process

The success of any vacuum forming project begins with selecting the right thermoplastic sheet material. Material choice is dictated by the performance requirements, intended use, regulatory standards, and desired aesthetics of the finished product. Common plastics used in vacuum forming include:

Polyester (PET, PETG): Recyclable, food-safe, and ideal for packaging, bottles, and clear containers.


HDPE (High-Density Polyethylene): High strength-to-density ratio, excellent for industrial containers, automotive parts, and protective panels.


LDPE (Low-Density Polyethylene): Flexible and tough, used for bags, squeeze bottles, and liners.


Polypropylene (PP): Resistant to chemicals and heat; used for food containers, medical devices, and automotive components.


Polystyrene (PS): Economical, available in clear or foamed versions, common in retail trays, packaging, and disposable cutlery.


ABS (Acrylonitrile Butadiene Styrene): Impact-resistant and tough, perfect for protective housings, luggage, and panels.


Acrylics (PMMA): Highly transparent, UV-resistant, used in signage, displays, and lighting covers.


Polycarbonate (PC): Extremely durable, shatterproof, and transparent; used for safety shields, machine guards, and security glazing.


Kydex: Specialized PVC/acrylic blend, rigid and chemical-resistant, ideal for holsters, trays, and durable housings.

 

 
Certificate
 
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FAQ

Q: Are you a manufacturer or trading company?

A: We are a factory, as well as a manufacturer. All goods will be delivered to you directly from our factory.

Q: How can I get a quotation?

A: Well, the best quotation based on the details as follows in your inquiry:
1. 3D drawings; 2. Materials&Application; 3.Surface Finishing; 4. Quantity; 5. Pantone Color; 6. Other requirements, such as Packing, Shipping, and so on.

Q: What about the lead time for your mass production?

A: Honestly speaking, it depends on your order quantity, We will start to make when the deposit received. Usually, it is 10-30 days after the sample confirmed.

Q: What shipping method can I choose? How about the shipping time?

A: By air: it will take 5-7 workdays; By sea: it will take 10-30 days.

Q: What is your sample policy?

A: As a custom OEM service factory, We can only provide samples with extra charge, but if you consider that business can be materialized after receipt of our sample, We will deduct the costs of the sample from your quotation in mass production subsequently.

Q: How do you pack the goods?

A: We have 16 years experience in export, finished products will be carefully handled by three steps:
1. Wrapped with packing paper;
2. Packaged with PE foam;
3. Put in an appropriate carton box or wooden boxes and be fixed firmly.

We're well-known as one of the leading vacuum forming plastic forklift body parts manufacturers and suppliers in China. If you're going to wholesale customized vacuum forming plastic forklift body parts, welcome to get more information from our factory.

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