It is made of ABS material and processed by high temperature blister technology. It has the advantages of wear resistance, corrosion resistance and high temperature resistance. It can meet the requirements of durability, beauty and easy cleaning. At the same time, the blister shell has a variety of colors, which can be designed according to different needs. The usage scenarios are very wide. For example, fire extinguishers, fire alarms and other fire equipment often use this housing material, because it can effectively protect the internal equipment and has a protective effect. In addition, the plastic shell also has the characteristics of reducing noise, waterproof and dustproof, which can ensure the long-term operation of the equipment.
Our factory
Our company was established in 2006. It is a comprehensive enterprise specializing in the thermoforming plastics industry, integrating R&D, design, production, and import and export trade. The company's products use various modified materials such as ABS, PP, PC, PVC, HIPS, etc.
The products are widely used in automobiles, home appliances, food, medical, toys, bathroom, advertising display , scientific research and teaching industries. The company has import and export business qualifications, relying on a mature and complete technical service system and customer-oriented corporate service tenet, and has established many business cooperation relationships in Europe, America, Southeast Asia, the Middle East and other regions.
Our more than 10 year relationships with our major customers are proof of our high quality standards and complete customer satisfaction. We have proven to be an innovator of new ideas for old products. We have the ability to form thin and heavy gauge materials, eliminating the necessity of dealing with multiple vendors. Let us be your Single Source Supplier of choice.we have cooperated with manyworld-renowned companies at home and abroad.Our credit and service has won good satisfaction from most of customers through long term and friendly cooperation.
Material suggestion
|
Characteristic Material |
Strength |
Clear |
Price |
Application |
|
ABS |
Good-High impact |
Not Avaliable |
Medium |
Caravan parts,vehicular parts, Electrical / Equipment Enclosures |
|
Acrylic/Pmma |
Medium to high strength |
Yes |
Medium |
Signs, light cover,domes, light diffusers |
|
PS |
Medium to good strength |
Yes(clarity not to quality of PETG/PC/PMMA) |
Medium |
Packaging, microgreens tray |
|
PC |
Very good impact strength |
Yes |
Expensive |
Machine guard, Cover, enclosure, light cover |
|
PP |
Soft |
Translucent |
Inexpensive |
Packing tray,containers,tank,enclosure, medical application |
|
HDPE |
Soft |
Translucent |
Inexpensive |
Enclosure, Vehicular parts |
|
PVC |
Good |
Yes |
Inexpensive |
Packaging, machine guard, car trim |
|
PETG |
Good-High Impact |
Yes |
Expensive |
Medical application |
Other products
Product packaging
Process
We have a rich-experience design group to help you customize tray with your products size, you just need to send us drawings
After confirm the order, samples need 7-14 days to produce for your check,2 samples are free
After confirmation of samples, finish time depend on the order quantity.
If you have forwarder, please send the contact information, and then we will contact to ship the products, if you do not have, please don't worry, we will find for you
If you have any problems, after receiving mass products, please contact the sales anytime, we will solve for you.
Contact information
FAQ
Our factory is located in Suzhou Industrial Park,adjacent to Shanghai, with a production workshop of 3,000 square meters. We are equipped with our own R&D, design, and sales teams, with experienced mold engineers, designers, production personnel, inspection personnel and export logistics and can provide customers with Provide rapid prototyping services and free samples. It has been very mature in using ABS, PP, PC, PE, PVC, PET, PETG, HIPS, PMMA and other materials and can produce high-quality products.
Why Choose Us
01
Our Service
Vacuum forming works with a variety of plastic materials, such as ABS, PVC, and PETG, providing flexibility in material selection based on specific needs.
02
Our factory
Our factory is located in Suzhou Industrial Park,adjacent to Shanghai, with a production workshop of 3,000 square meters.
03
Production Equipment
8 sets vacuum forming machines, 3 sets 5-axis cnc cutting machines, 2 sets 3-axis cnc cutting machines, 2 sets die cutting machines, 1set bending machine.
04
Production Market
Domestic, USA, Canada, France, Ireland, Belgium, Switzerland, Sweden, Finland, Australia, New Zealand, Japan, Korea and etc.
Vacuum Formed Plastic Packaging
Our credit and service has won good satisfaction from most of customers through long term and friendly cooperation.
Thermoformed Plastic Shipping Trays
Our company was established in 2006. It is a comprehensive enterprise specializing in the thermoforming plastics industry, integrating R&D, design, production, and import and export trade. The company's products use various modified materials such as ABS, PP, PC, PVC, HIPS, etc.
The products are widely used in automobiles, home appliances, food, medical, toys, bathroom, advertising display , scientific research and teaching industries.
The company has import and export business qualifications, relying on a mature and complete technical service system and customer-oriented corporate service tenet, and has established many business cooperation relationships in Europe, America, Southeast Asia, the Middle East and other regions.
PS Packing Tray PET Packing Tray
Engine related packaging pallets.Including gear tray, cylinder tray, pressure plate whole pallet packaging, engine tray, connecting rod tray, intake manifold tray.
Plastic Thermoforming Table Top
Plastic thermoforming table top production is a process that heats the plastic sheet and absorbs it onto the surface of the mold, and then cools and demolds the shape.
The Manufacturing Process Of Plastic Trays
The manufacturing process of plastic trays for electronic products
Includes a series of procedures such as designing, mold making, injection molding, grinding, painting, and assembly.
Vacuum Formed ABS Tray Plastic Blister Tray For Hardware
Transmission related packing tray.Including clutch hub tray, counteracting planetary row tray, transmission stacking pallets, transmission tray
Vacuum Formed Plastic Tray Small Plastic Pallet
Chassis assembly related packaging pallets
Including front suspension lower control arm comprehesive assembly, front suspension upper control arm assembly, rear suspension link tray, rear suspension lower control arm tray
What is Thermoformed Plastic Trays?
Thermoformed custom plastic trays have a multitude of uses, and can range from something as simple as a flat, one cavity part for holding a particular product, to a multi-cavity design for several pieces which go together, or a precisely organized thermoformed shape which can be used to house and protect expensive and fragile items. Friction fits, indentations, snaps and undercuts can be used to custom fit the product.
Plastic trays are one of the oldest uses for thermoformed polyethylene - and for good reason. Experienced users know their toughness and cost effectiveness. With thermoforming, custom material handling and plastic drip trays are more affordable than ever. Low volumes are not a problem and shouldn't deter you from considering a custom plastic tray.
Advantages of Thermoformed Plastic Trays
Customizability:
Thermoforming allows for creating trays in different shapes, sizes, and depths, catering to specific product requirements. Manufacturers can incorporate features like compartments, inserts, and cavities to secure and organize products effectively.
01
Cost-effectiveness:
Thermoforming is a highly efficient process that enables the production of large quantities of trays and bins in a relatively short period. The low tooling costs and quick setup times make it a cost-effective solution for part-handling needs.
02
Product visibility:
The transparency of thermoformed plastic trays enhances product visibility, allowing operators to examine the contents easily.
03
Protection and durability:
Thermoformed trays provide excellent product protection during transportation and storage. The trays can be designed to securely hold items in place, minimizing the risk of damage. Additionally, thermoformed plastic trays offer good resistance to impact, moisture, and chemicals, ensuring product integrity.
04
Injection Molding and Thermoforming: What's the Difference?
Design Flexibility: Bringing Your Vision to Life
One of the biggest advantages of thermoforming is the ability to create customized shapes and designs. Unlike injection molding, which is better suited for simpler shapes, thermoforming allows for a wide range of design possibilities, including complex multi-walled designs, undercuts, textures, and pockets in a variety of sizes and shapes including square, round, and rectangular.
Thermoforming also works well with a variety of plastics, so you can pick the perfect one for your product. We generally prefer high-impact polystyrene (HIPS) for its low cost and high strength. In contrast, injection molding requires expensive tooling to create a mold, which can be cost-prohibitive for small runs or custom designs. Since injection molding is better suited for simpler shapes, it's less versatile in terms of design.
Cost-Effective and Sustainable Manufacturing
Thermoforming is a cost-effective and sustainable manufacturing method, especially for small runs. The upfront cost is lower because thermoforming molds are less expensive than injection molds. Tooling costs for large product tooling are substantially less and substantially faster with thermoforming than injection molds.
Thermoform plastic trays also give you the option to use recycled/recyclable base materials. Recyclability is just one aspect of the green story of plastics, however. According to research, plastics are usually the greenest material option. With thermoforming, you can get high-quality, recyclable plastic trays without breaking the bank or compromising on sustainability.
Fast Production Times: Get Your Trays Quickly
Time is money, and that's especially true in the world of manufacturing. Thermoforming has faster production times than injection molding, with minimal setup time. Whereas injection molding requires significant preparation (including the creation of a mold, which can take several weeks), thermoforming can begin immediately.
Prototypes of thermoform trays can be rapidly produced with CNC-cut wood tooling for quick access to sample trays. Trays can also be easily nested for efficient delivery in large quantities. Whether you're looking for samples, stock options, or custom trays, you'll get your thermoformed plastic trays quickly and efficiently, without sacrificing quality.
Thin-Walled Parts: A Thermoforming Specialty
Thermoforming is well-suited to the production of parts with varying thicknesses, including thin walls - something that can be tricky to achieve with injection molding. If your product needs a tray with a thin wall, thermoforming is the way to go.
Intricate Designs with Precision and Detail
The thermoforming process allows for intricate designs with fine details, such as embossed logos or product information. Custom molded plastic trays can make use of this capability to help your products stand out and be clearly identified in warehouses or on the shelf. These details can be achieved with greater precision and accuracy than with injection molding, which will often result in blurred or less defined elements.
Applications of Thermoformed Plastic Trays
Thermoformed plastic trays find application across diverse industries due to their versatility and functionality. Some common applications include:
Food and beverage
Thermoformed trays are widely used for helping to handle food during processing steps.
01
Medical and pharmaceutical
Thermoformed plastic trays and bins are crucial for medical device and pharmaceutical product manufacture.
02
Electronics
Thermoformed trays and bins are commonly used in electronics to protect and organize delicate components like circuit boards, connectors, and microchips. The trays' antistatic properties safeguard sensitive electronic devices from electrostatic discharge.
03
Retail displays
Thermoformed plastic trays are frequently employed to create attractive product displays in retail settings. These trays can be customized with logos, branding elements, and product information, helping to draw attention to the merchandise.
04
Industrial and automotive
Thermoformed trays are used to store and transport small parts, tools, and equipment in industrial and automotive settings. They ensure organization, prevent damage and facilitate easy access to components during assembly or maintenance processes.
05
Different Types of Plastic Materials to Manufacture a Thermoformed Plastic Trays
Acrylonitrile Butadiene Styrene (ABS): ABS is a type of plastic that has a heavy resistance to scratches, stains, and breakage. A very durable material that can temperatures ranging from 0°F to 180°F. Plastic trays made out of this material is safe in dishwashers and has an average dry time. However, ABS plastic trays are not designed to be used in microwaves. ABS trays are also cheaper compared to others and combined with the durability they offer, they are the popular choice for restaurants.
Melamine: This is a very old type of plastic that traces its history back to the 1830s. This is a durable and stain resistant material that can take temperatures that range from 0°F all the way to 212°F. A melamine plastic tray has faster dry time and can be used in dishwashers. It is also a non-microwavable material.
Polycarbonate: This material has a very high breakage resistance but has a moderate resistance to staining and very low resistance to scratches. However, this material has a greater range compared to ABS and Melamine. A polycarbonate plastic tray can handle temperatures ranging from -40°F up to 212°F, making it an ideal tray for freezers and high-temperature atmosphere. This material is also dishwasher safe and microwavable.
Polypropylene: Invented in the early 1950s, polypropylene trays feature moderate resistance to breakage as well as scratches. They also have very high stain resistance and can handle temperatures ranging from 32°F all the way up to 180°F. A plastic tray made out of this type of plastic is microwavable and dishwasher safe.
Co-Polymer: This type of plastic is one of the five polypropylene creased plastic variation. It is a material that has very high breakage, stain and scratch resistance with a quick drying time as well. A copolymer plastic tray is also dishwasher safe and microwavable. These trays are capable of handling temperatures from 40°F to 210°F, making them unsuitable for use in freezers.
Working Principles of Thermoformed Plastic Trays
Thermoforming technology is a widely used processing method for manufacturing plastic products. It is applicable to various types of plastics, including polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), and others.
The fundamental principle of this technology is to heat plastic sheets above their softening point, making them pliable, and then using external force to press them into pre-designed molds, ultimately forming the desired product shape. Plastic Thermoformed Plastic Trays typically consist of several main parts, including heating systems, forming systems, cooling systems, and control systems.
The heating system is responsible for heating the plastic sheets to the appropriate forming temperature, while the forming system includes molds, forming platforms, and forming devices used to shape the heated plastic sheets into the desired form. The cooling system is used to rapidly cool and solidify the formed products to maintain their shape and dimensional stability. The control system monitors and adjusts parameters such as temperature, pressure, and time throughout the forming process to ensure product quality and consistency.
In the process of manufacturing plastic trays, the sheet undergoes pre-treatment before entering the heating furnace. The heating furnace is a critical step, preparing the sheet for the subsequent forming process by heating it to the appropriate softening temperature. Temperature control is crucial during heating to ensure that the plastic sheet reaches the proper softening state while avoiding overheating that may cause material degradation or heat damage. Next, the heated plastic sheet is transferred to the forming station for molding. The forming station is the core of the entire manufacturing process, where plastic tray making machines precisely shape the plastic sheet into trays with the desired shape and dimensions.
During the forming process, various factors such as mold design, pressure control, and forming time need to be considered to ensure the final product's quality and stability. After forming, the trays are transferred to the cutting station for separation into individual products. The accuracy and efficiency of this step are crucial for the quality and production speed of the final products. Subsequently, the products enter the stacking station, where mechanical arms or other automated equipment are often used to stack the finished products. Proper stacking techniques ensure compact and stable product stacking, maximizing storage space utilization and ensuring product safety during transportation. Finally, at the end of the line is the waste material winding machine, responsible for handling the waste generated during the production process by winding it into rolls for further recycling or disposal. The operation of the waste material winding machine effectively reduces the environmental impact of waste, aligning with the principles of environmental protection and sustainability.
How to Clean Thermoformed Plastic Trays?
Because plastic pallet products are used to carry goods, they are generally placed at the bottom. After a long time of use, they will inevitably become very dirty. Sometimes if you want to use it to place clean cloth and materials, you need to clean the Thermoformed Plastic Trays. What should we pay attention to? Aceally, let's briefly introduce it.
There are certain rules for cleaning. Wrong cleaning will not only fail to achieve the purpose of cleaning, but also may cause damage to the Thermoformed Plastic Trays. The best way is to drag the Thermoformed Plastic Trays to an open place, and then use a clear water pipe to aim at the Thermoformed Plastic Trays. For the first time, it only needs to be washed with clear water. Because if the ordinary Thermoformed Plastic Trays is simply used to store goods, there will be no stains that are difficult to clean, but most of them are dust accumulation for a long time, which can be cleaned by washing with water.
If there are stains on the surface of the Thermoformed Plastic Trays that are difficult to wash, you can choose to dilute it with professional sodium hydroxide and soak it, and then wipe it with a wet cloth, which is much more convenient to clean. Generally speaking, it is not recommended to use stainless steel cleaning ball for scrubbing, because the steel wire is relatively hard, hard scrubbing will cause Scratch on the surface of Thermoformed Plastic Trays.
Thermoformed Plastic Trays surface will have a lot of square holes, so cleaning up may be more difficult, the best way is to use a soft brush, with some detergent and warm water, cleaning up more convenient. The cleaning of Thermoformed Plastic Trays is also a part of daily maintenance, so we must be careful and in place to ensure the cleaning effect.
Our Factory
We have multi CNC mold processing centers, which can meet the mold processing of aluminum molds,resin mold,wood mold ect. We have raw materials, mold, product design, production and processing and export trade, we can offer customers with comprehensive and integrated plastic parts molding. We can also cooperate with customer mold modification.
Our Certificate
FAQ
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