Vacuum Forming Custom Equipment Cover

ABS+PMMA composite is a kind of high performance material with excellent mechanical properties and chemical stability. Based on these advantages, the equipment housing is made of ABS+PMMA composite material.
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Description
Electronic and electrical equipment cover
 
 

Anti UV cover

Anti-UV particles are added to the material to achieve anti-UV effect, suitable for use in outdoor environments

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Yellowing Resistance

Yellowing resistance: Adding yellowing resistance particles to the material will prevent the color from changing and turn yellow in a short time after long-term use.

 

 

 

 

Customized Adhesive Parts

To meet customer needs, plastic sheets are bent by a bending machine and then bonded to the product to meet customer customized bonding needs.The glue we use has been tested many times, and the bonding is very reliable. It will also ensure the appearance of the surface and minimize the occurrence of glue overflow.

                  

                                     
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Electroplating shell

The electroplating layer has a high hardness, which protects the shell surface from daily wear and tear. The conductive plating layer avoids static electricity accumulation and protects sensitive components. Compared with pure metal processing, the blister + electroplating process saves material costs and is suitable for mass production.

Painted shell

Spray painting can achieve any color (such as Pantone color number), matte/gloss/pearlescent/metallic texture and other effects. Vacuum forming can form complex structures such as deep cavities and curved surfaces. Spray painting can evenly

cover

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Soldering iron embedded nut

When embedding nuts into plastic (including vacuum formed parts) for screw fastening, there are several methods for embedding nuts into plastic (including vacuum formed parts/blister parts) for screw fastening to ensure that the threaded connection is strong and reliable, and it fits perfectly and is invisible.

Custom feedback
 
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product-800-533
ISO9001 Quality System
 

"ISO9001 internationally certified factory | 20 years of experience in precision vacuum forming  manufacturing | Strict quality control process ensures that each product meets international standards"

 

√ ISO9001 certified enterprise

 

√ Export-level quality control

 

√ Precision thermoforming process with error <0.1mm

 

√Support customized production solutions

 

√The thermoforming supplier chosen by 300+ customers worldwide

 

√Passed ISO9001:2015 quality system certification

 

√ Product defect rate <0.3%

 

√ 7-days fast proofing service

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Our Process
 
 

 

Understand the needs

We will communicate with you in detail to understand the use environment and special requirements of this product, such as the required load-bearing capacity and thickness, and recommend the most suitable material for you. Because the prices of materials are different, we will recommend the most suitable material and thickness for you based on the requirements you want to achieve in the use environment, so as to meet the use requirements under the premise of controlling costs.

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3D drawing

For products, customers are required to provide 3D drawings first. If there are any inconsistencies in the process, we will give suggestions for modification. If trays are required, customers can provide assembly drawings, and we will design packaging tray. Or if you have samples, you can send them to the plastic factory to copy the drawings.

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Aluminum mold factory

Our aluminum mold factory has higher precision and can be used multiple times, which is suitable for mass production. If you need low-cost molds such as wooden molds, you can make samples first. We will recommend the most affordable one to you according to your different cost budgets.

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Samples

After confirming the final version of the drawing and receiving the mold deposit, we will arrange for mold making. If it is fast, it will take about 1 week, and it usually takes two weeks. We will give you 2 free samples to test whether they are OK. If there are any modifications, minor modifications can be achieved by repairing the mold. If it is a packing tray, we will assemble and adapt it in our own factory first. After the effect is ok, we will send it to you for confirmation. After you confirm that the sample is OK, we will arrange mass production.

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Mass Production,
Inpection and package

After the sample is confirmed, we will arrange the production of the batch of materials. The production time of the batch of goods is about 2 to 3 weeks. During the production process, we will have quality inspection personnel to test and measure at each process, starting from the material, the material thickness, color, and characteristics are measured, and then the size of the first batch of formed products are measured to see if they meet the tolerance range. If there are any problems, we will promptly feedback to the production manager for processing. After everything is confirmed to be correct, it will go to the back-end link, trimming, bonding, cleaning, and then arranging packaging, and finally packing for shipment.

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Contact information


20250521143108                                           20250521144138           

                           +8613617041545                                                                                    elena.zheng@swellder.com

 

FAQ

 

Q: What does the customers need to provide?

A: If you need custom covers or some other plastic products, please provide 3D drawing, if you need custom packing trays, you can provide the parts tray or tray drawing

Q: How long does it take to open molds and mass production?

A: Open mold need 2 weeks and mass production need 3 weeks, it mainly depends on the order quantity.

Q: What is the moq?

A: It depends on product materials, our moq can be adjust according to whether the material is conventional and the size of the product.

Q: What mold can we make?

A: Usually aluminum mold, but if the customer wants to see the effect first, you can also open wood mold

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