Thermoformed Trays Thermoforming Inserts

Blister trays are an efficient packaging and carrier system widely used in industrial manufacturing, logistics and smart factories. With their lightweight, durability and customizability, they have become an indispensable part of modern production processes. From protecting precision workpieces to optimizing automated production lines, blister trays play a key role in many fields.

Multifunctional application scenarios
1. Smart factory and automated packaging
In the smart factory environment, blister trays, as reusable carrier systems, can be seamlessly integrated with automated equipment. Its standardized design makes it suitable for automated packaging processes, improving production efficiency and reducing manual intervention.

2. Protection and transportation of precision workpieces
Blister trays are often used to store and transport workpieces as inserts, and through customized tool case inserts and interlayers, ensure that the product is protected from vibration, friction and other damage during transportation. In addition, ESD workpiece carriers with anti-static (ESD) design can effectively prevent damage to electronic components caused by electrostatic discharge, and are suitable for industries such as semiconductors and electronic manufacturing.

3. Logistics and storage optimization
The blister tray can be used in conjunction with the transportation pallets to optimize storage space and improve logistics efficiency. Its lightweight structure reduces transportation costs, while the high-strength plastic material ensures durability for long-term use.

4. Corrosion protection and special protection
For metal or precision parts, the blister tray can provide corrosion protection or other special protection functions, such as dust and moisture resistance, to ensure that the product is protected from environmental damage during storage and transportation.

Advantages summary
Customizable: The size, shape and function can be designed according to different product requirements.

Recyclable: As a reusable carrier system, it reduces resource waste.

Compatible with automation: Suitable for smart factories and robot handling to improve production efficiency.

Safety protection: Provides multiple protections such as ESD protection, shockproof, and corrosion resistance.

ISO9001 Quality System

 

"ISO9001 internationally certified factory | 20 years of experience in precision vacuum forming  manufacturing | Strict quality control process ensures that each product meets international standards"

 

√ ISO9001 certified enterprise

 

√ Export-level quality control

 

√ Precision thermoforming process with error <0.1mm

 

√Support customized production solutions

 

√The thermoforming supplier chosen by 300+ customers worldwide

 

√Passed ISO9001:2015 quality system certification

 

√ Product defect rate <0.3%

 

√ 7-days fast proofing service

 

Understand the needs

We will communicate with you in detail to understand the use environment and special requirements of this product, such as the required load-bearing capacity and thickness, and recommend the most suitable material for you. Because the prices of materials are different, we will recommend the most suitable material and thickness for you based on the requirements you want to achieve in the use environment, so as to meet the use requirements under the premise of controlling costs.

3D drawing

For products, customers are required to provide 3D drawings first. If there are any inconsistencies in the process, we will give suggestions for modification. If trays are required, customers can provide assembly drawings, and we will design packaging tray. Or if you have samples, you can send them to the plastic factory to copy the drawings.

Aluminum mold factory

Our aluminum mold factory has higher precision and can be used multiple times, which is suitable for mass production. If you need low-cost molds such as wooden molds, you can make samples first. We will recommend the most affordable one to you according to your different cost budgets.

Samples

After confirming the final version of the drawing and receiving the mold deposit, we will arrange for mold making. If it is fast, it will take about 1 week, and it usually takes two weeks. We will give you 2 free samples to test whether they are OK. If there are any modifications, minor modifications can be achieved by repairing the mold. If it is a packing tray, we will assemble and adapt it in our own factory first. After the effect is ok, we will send it to you for confirmation. After you confirm that the sample is OK, we will arrange mass production.

Mass Production,
Inpection and package

After the sample is confirmed, we will arrange the production of the batch of materials. The production time of the batch of goods is about 2 to 3 weeks. During the production process, we will have quality inspection personnel to test and measure at each process, starting from the material, the material thickness, color, and characteristics are measured, and then the size of the first batch of formed products are measured to see if they meet the tolerance range. If there are any problems, we will promptly feedback to the production manager for processing. After everything is confirmed to be correct, it will go to the back-end link, trimming, bonding, cleaning, and then arranging packaging, and finally packing for shipment.

 

 

 

                           +8613617041545                                                                                    elena.zheng@swellder.com

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