Custom Vacuum Forming ABS Cover

Compared with metal or injection molded shells, the thermoforming process is low-cost and suitable for mass production. The cavity shape can be flexibly adjusted to accommodate different battery sizes (such as square, cylindrical or soft-pack batteries). Moisture-proof and dust-proof (through sealing heat sealing or adding desiccant). Buffering and shock-resistant (through foam lining or reinforcement rib design). Transparent and visible: PVC or PET materials make it easy for users to check the battery status (such as leakage, corrosion).
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Description

 

Vacuum forming ABS Cover

Swellder Plastics in the vacuum forming plastics parts, provide vacuum forming solutions for your products

 

Vacuum-formed ABS Cover:

 

ABS, with its excellent toughness, rigidity, and processability, is the preferred choice for casings. It is impact-resistant and scratch-resistant, making it ideal for machine covers, equipment covers, and various drone covers.

 

Vacuum-formed PMMA Cover:

 

PMMA, commonly known as acrylic, high transparency and gloss, comparable to glass in light transmission, and is not easily broken. It is ideal for making dashboard covers, viewing windows, and beauty device covers (such as facial masks), and other components requiring aesthetics or transparent windows.

 

Vacuum-formed PC Cover:

 

Polycarbonate is synonymous with "strength," possessing excellent impact resistance, high-temperature resistance, and transparency. It is commonly used in scenarios requiring the highest level of protection, such as high-strength drone covers, plastic components in EV car covers, and medical device covers.

 

Vacuum-formed HDPE Cover:

 

HDPE is known for its excellent chemical stability and low water absorption, is corrosion-resistant, and lightweight. Ideal for covering equipment in chemical environments or for packaging.

 

Our Vacuum-Formed Housing Applications

 

Our professional vacuum forming services have been successfully applied in numerous cutting-edge fields, providing high strength and reliable "covers" for various products.

 

Drones and Electric Vehicles:

 

Lightweight and high strength are core requirements for drone housings. Our drone covers, made of PC or ABS materials, effectively protect precision flight control systems while also considering aerodynamic design. In the EV housing sector, we provide weather-resistant and insulating solutions for components such as charging pile housings and battery pack covers.

 

Medical and Healthcare Equipment:

 

In the medical field, safety and reliability are paramount. Our medical equipment covers and medical bed covers strictly adhere to medical-grade standards, featuring smooth, seamless surfaces that are easy to clean and disinfect, ensuring a hygienic and safe medical environment.

 

Beauty and Professional Equipment:

 

Beauty equipment housings must combine aesthetics and safety. Our beauty equipment covers, made of PMMA or ABS,  perfectly enhancing the product's quality. We also provide high strength and reliable enclosures for various industrial machines and professional equipment.

 

We are not just a vacuum forming products manufacturer, but a partner in your project.

From material selection and structural design advice to mold making and precision manufacturing, we offer one-stop vacuum forming solutions. Contact us today and let us use our superior vacuum forming technology to turn your ideas into reality .

 
ISO9001 Quality System
 

"ISO9001 internationally certified factory | 20 years of experience in precision vacuum forming  manufacturing | Strict quality control process ensures that each product meets international standards"

 

√ ISO9001 certified enterprise

 

√ Export-level quality control

 

√ Precision thermoforming process with error <0.1mm

 

√Support customized production solutions

 

√The thermoforming supplier chosen by 300+ customers worldwide

 

√Passed ISO9001:2015 quality system certification

 

√ Product defect rate <0.3%

 

√ 7-days fast proofing service

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Our Process
 

vacuum forming request

We will communicate with you in detail to understand the use environment and special requirements of this product, such as the required load-bearing capacity and thickness, and recommend the most suitable material for you. Because the prices of materials are different, we will recommend the most suitable material and thickness for you based on the requirements you want to achieve in the use environment, so as to meet the use requirements under the premise of controlling costs.

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vacuum forming products 3D drawing

For products, customers are required to provide 3D drawings first. If there are any inconsistencies in the process, we will give suggestions for modification. If trays are required, customers can provide assembly drawings, and we will design packaging tray. Or if you have samples, you can send them to the plastic factory to copy the drawings.

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Vacuum forming Aluminum mold 

Our aluminum mold factory has higher precision and can be used multiple times, which is suitable for mass production. If you need low-cost molds such as wooden molds, you can make samples first. We will recommend the most affordable one to you according to your different cost budgets.

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Vacuum forming Samples

After confirming the final version of the drawing and receiving the mold deposit, we will arrange for mold making. If it is fast, it will take about 1 week, and it usually takes two weeks. We will give you 2 free samples to test whether they are OK. If there are any modifications, minor modifications can be achieved by repairing the mold. If it is a packing tray, we will assemble and adapt it in our own factory first. After the effect is ok, we will send it to you for confirmation. After you confirm that the sample is OK, we will arrange mass production.

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Vacuum forming Mass Production,
Inpection and package

After the sample is confirmed, we will arrange the production of the batch of materials. The production time of the batch of goods is about 2 to 3 weeks. During the production process, we will have quality inspection personnel to test and measure at each process, starting from the material, the material thickness, color, and characteristics are measured, and then the size of the first batch of formed products are measured to see if they meet the tolerance range. If there are any problems, we will promptly feedback to the production manager for processing. After everything is confirmed to be correct, it will go to the back-end link, trimming, bonding, cleaning, and then arranging packaging, and finally packing for shipment.

 

 

 

 

Contact Information
 

If you need vacuum forming plastic products, please contact us.

 

Elena


 +8613617041545                                                                                    elena.zheng@swellder.com

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