Super strong impact resistance - using PC/ABS alloy, the ability to resist gravel impact is increased by 3 times, and it will not break when driving at high speed
✅ Weather-resistant and anti-aging - ASA composite material, UV protection layer resists sunlight exposure, 10 years without fading or cracking
✅ Lightweight design - 40% lighter than metal fenders, reducing fuel consumption and improving battery life
Thickened ABS+TPU composite layer to cope with gravel and muddy road conditions
Streamlined mud guide design reduces mud and sand splashing and protects the car paint
Modular quick-release structure, easy to replace, suitable for a variety of models
🔹 A certain off-road brand: using our PC/ABS fenders, successfully passed the 5000km Gobi Desert road test
🔹 New energy vehicle companies: ASA material exterior parts help reduce the weight of the whole vehicle and increase battery life by 5%
🔹 Modification club: "More scratch-resistant than metal parts, stronger than ordinary plastics!"
No deformation at high temperatures:Heat deformation temperature (HDT) reaches 110-130°C (ordinary ABS is only 85°C)
Short-term resistance to 150°C (such as in-vehicle exposure environment)
High flame retardant grade Halogen-free flame retardant formula passes UL94 V-0 (1.5mm thickness)PC/ABS thermoforming parts - as strong as metal, as flexible as plastic"Metal replacement: 50% weight reduction, 30% cost reduction Beyond ordinary plastics: triple upgrades in heat resistance, flame retardancy and impact resistance
Composite material experts give products higher performance
Select high-end composite material combinations to solve the strength, weather resistance and functional problems of traditional blister packaging
ABS+ASA (anti-UV, yellow resistance)
Super weather resistance: ASA layer effectively resists UV ultraviolet rays, and does not turn yellow or crack for more than 10 years of outdoor use.High surface quality: automotive-grade surface gloss, suitable for exterior parts (such as car grilles, outdoor logos)
Temperature adaptability: -30℃~90℃ stable performance, first choice for extreme climate areas
Typical applications: Automobile exterior packaging (temperature resistance -30℃~90℃)Outdoor electronic equipment protective cover (IP55 protection level)Photovoltaic module transport pallet (anti-salt spray corrosion)
ABS+PMMA (glossy suface, scratch-resistant, high in strength)
Glass-like transparency: PMMA layer has a light transmittance of ≥92%, and has the toughness of ABS, and its impact resistance is 3 times higher than that of pure PMMA.Chemical corrosion resistance: Resistant to repeated wiping with alcohol and detergent, medical-grade surface cleanliness.Electroplating/spraying: Double-layer structure achieves a balance between metal texture and low-cost processing
Typical applications:Transparent windows for medical equipment (dialysis machines, detectors)High-end cosmetic packaging (imitation metal gloss bottle caps)
ABS+TPU(wear-resistance)
Perfect balance of elasticity and rigidity
Shock absorption and energy absorption: TPU layer rebound rate>85%, product breakage rate reduced by 90% in drop test
Low temperature flexibility: -50℃ still maintains flexibility (passed ASTM D746 low temperature brittleness test)
Typical applications:Precision instrument shockproof lining (vibration transmission rate <5%).Military transportation packaging (compliant with MIL-STD-810G standard).Cold chain biological agent container (low temperature impact resistance + sealing)
ABS Leather(sense of weight and texture)
Imitation leather ABS composite material- high-end surface treatment solution for blister process
Realistic leather texture - surface texture can be customized (litchi pattern, crocodile pattern, matte/bright), soft touch, comparable to genuine leather.High durability - wear resistance level reaches 10,000+ friction tests (ASTM D4060), scratch resistance, long-term use without fading.Easy to clean and maintain - waterproof and oil-proof, alcohol wipes can be wiped clean, suitable for high hygiene standard scenes such as medical and automotive.Environmentally friendly alternative - zero animal ingredients, passed VOC test, and complies with ELV regulations for automotive interiors.
Technical highlights:
▸ 3D embossing process: achieve three-dimensional leather texture, adjustable depth 0.1~0.5mm
▸ Composite structure optimization: ABS substrate + PU coating, taking into account strength and flexibility (bending life > 500,000 times)
▸ Color customization: Pantone color card full coverage, support metal powder/pearlescent effect
Typical applications:
High-end automotive interior: instrument panel cover, door handle trim
Medical equipment: wheelchair cushion, bed baffle
Consumer electronics: headphone box, game console shell
PVC+EVA(compression and shock resistance)
Super strong sealing: EVA foam layer has an airtightness of IP67, moisture-proof and dust-proof
Lightweight: density as low as 0.6g/cm³, weight reduction of more than 30%
Medical compatibility: no silicone oil precipitation, passed ISO 10993 biocompatibility test
Typical applications:
▶ Sterile packaging of medical consumables (surgical instrument trays)
▶ Photovoltaic module waterproof backplane
PC/ABS alloy material(impact resistance, stability, flame retardant)
Core advantages:
Military-grade strength: flexural strength of 110MPa, comparable to the bearing capacity of metal
Flame retardant and safety: UL94 V-0 flame retardant, 750℃ hot wire test passed
Dimensional stability: deformation under high temperature and high humidity environment <0.1%
Typical applications:
▶ High-speed rail interior parts (seat frames, luggage racks)
▶ 5G base station waterproof housing
|
Characteristic Material |
Strength |
Clear |
Price |
Application |
|
ABS |
Good-High impact |
Not Avaliable |
Medium |
Caravan parts,vehicular parts, Electrical / Equipment Enclosures |
|
Acrylic/Pmma |
Medium to high strength |
Yes |
Medium |
Signs, light cover,domes, light diffusers |
|
PS |
Medium to good strength |
Yes(clarity not to quality of PETG/PC/PMMA) |
Medium |
Packaging, microgreens tray |
|
PC |
Very good impact strength |
Yes |
Expensive |
Machine guard, Cover, enclosure, light cover |
|
PP |
Soft |
Translucent |
Inexpensive |
Packing tray,containers,tank,enclosure, medical application |
|
HDPE |
Soft |
Translucent |
Inexpensive |
Enclosure, Vehicular parts |
|
PVC |
Good |
Yes |
Inexpensive |
Packaging, machine guard, car trim |
|
PETG |
Good-High Impact |
Yes |
Expensive |
Medical application |
+8613617041545 elena.zheng@swellder.com
FAQ
Our factory is located in Suzhou Industrial Park,adjacent to Shanghai, with a production workshop of 3,000 square meters. We are equipped with our own R&D, design, and sales teams, with experienced mold engineers, designers, production personnel, inspection personnel and export logistics and can provide customers with Provide rapid prototyping services and free samples. It has been very mature in using ABS, PP, PC, PE, PVC, PET, PETG, HIPS, PMMA and other materials and can produce high-quality products.
Why Choose Us
01
Our Service
Vacuum forming works with a variety of plastic materials, such as ABS, PVC, and PETG, providing flexibility in material selection based on specific needs.
02
Our factory
Our factory is located in Suzhou Industrial Park,adjacent to Shanghai, with a production workshop of 3,000 square meters.
03
Production Equipment
8 sets vacuum forming machines, 3 sets 5-axis cnc cutting machines, 2 sets 3-axis cnc cutting machines, 2 sets die cutting machines, 1set bending machine.
04
Production Market
Domestic, USA, Canada, France, Ireland, Belgium, Switzerland, Sweden, Finland, Australia, New Zealand, Japan, Korea and etc.
The products are widely used in automobiles, home appliances, food, medical, toys, bathroom, advertising display , scientific research and teaching industries.
Car Seat Plastic Part Thermoformed
Our company was established in 2006. It is a comprehensive enterprise specializing in the thermoforming plastics industry, integrating R&D, design, production, and import and export trade.
Automotive Center Console Thermoforming
The company has import and export business qualifications, relying on a mature and complete technical service system and customer-oriented corporate service tenet, and has established many business cooperation relationships in Europe, America, Southeast Asia, the Middle East and other regions.
Our more than 10 year relationships with our major customers are proof of our high quality standards and complete customer satisfaction.
We have proven to be an innovator of new ideas for old products. We have the ability to form thin and heavy gauge materials, eliminating the necessity of dealing with multiple vendors.
It adopts ABS/ABS+PMMA/HDPE and other modified materials, is formed by a blister process, and then is accurately cut by a five-axis machining center to achieve a perfect assembly effect with the main body ofthe frame. It is suitable for new energy vehicles, sightseeing vehicles, ATVs, etc.
What is Plastic Car Bumpers?
Before the plastic bumpers, the car bumpers are made of metal materials, their designs are steel stamping and body welded together. But these bumpers have obvious shortcut, ugly, and they also can not be refurbished, which is not favored by those car owners who care much about the appearance. So in order to be more attractive, while ensuring the bumpers' protection function, the manufacturers replaced the stubborn metal bumpers with plastic ones. And the plastic bumper is generally made through molding, the production costs and efficiency have significantly improved. Even after the collision, the plastic bumper is easier to recover, eliminating the complex repair process of steel.
Benefits of Plastic Car Bumpers
Safety and Impact Absorption
The core function of a car bumper is to act as a protective shield during minor collisions. By efficiently absorbing and redistributing the force of an impact, it minimizes potential damage to the car's main body and vital parts, such as the radiator or engine.
Aesthetics and Design
Beyond the realm of safety, bumpers significantly contribute to a vehicle's aesthetic allure. They offer a streamlined finish, enhancing the overall visual appeal.
Protection of Pedestrians
Another essential facet of the bumper's functionality is its role in pedestrian safety. In the unfortunate event of a collision with a pedestrian, a well-designed bumper can mitigate the severity of injuries by dispersing and softening the impact.
Integration of Modern Technology
As automotive technology advances, so does the role of the bumper. Many contemporary vehicles are equipped with state-of-the-art features integrated into the bumper.
What other Materials are There Besides Plastic car bumpers?
Modern plastic car bumpers are a blend of design sophistication and engineering brilliance. They aren't just blocks of metal or plastic but are crafted with specific materials to enhance both performance and aesthetics.
Fiberglass: A popular choice for some aftermarket bumpers, fiberglass offers a balance between weight and durability. However, it may crack upon severe impact.
Rubber: Commonly used in older car models, rubber bumpers provide good impact absorption but may lack in modern aesthetic appeal.
Steel: Known for its strength and durability, steel bumpers are often found in trucks or off-road vehicles. They're heavy but offer substantial protection.
Aluminum: A lighter alternative to steel, aluminum is corrosion-resistant and offers a blend of strength and lightweight properties.
Types of Plastic Car Bumpers
Standard Bumper
Common on passenger vehicles. It has no steps or hitches, just a paint-matched plastic cover containing energy absorbing mechanisms.
01
Step Bumper
SUVs, trucks and some cars have bumpers with a step-shaped cutout in the center, just below the license plate. These bumpers often have holes for installation of ball hitches.
02
Cowboy Bumper
These tall, heavy-duty bumpers usually have chrome plating and are most often seen on older trucks. They're made to be noticed and tow heavy trailers.
03
Tube Bumper
Typically installed on jeeps and lifted trucks, tube bumpers forgo the plastic-shroud. Instead, they rely on a frame of heavy-duty steel tubing to lessen collision damage.
04
How to Remove Paint from Plastic Car Bumper
It's important to note that not all plastic bumpers are created equal. Some are made from thermoset materials, which are harder and more brittle than thermoplastics. Attempting to remove paint from a thermoset bumper can be more difficult and may require professional help.
Before attempting to remove paint from your plastic bumper, it's important to determine what type of paint you're dealing with. If the paint is water-based, it may be easier to remove than oil-based paint. Additionally, if the paint has dried for an extended period of time, it may require more effort to remove.
When it comes to removing paint from your plastic bumper, there are several methods you can try. These include using a heat gun, sandpaper, or a chemical paint stripper. Each method has its pros and cons, and the best method for you will depend on the type of paint you're dealing with, as well as your level of experience and comfort with each method.
It's also important to take precautions when removing paint from your plastic car bumper. Always wear gloves and eye protection, and work in a well-ventilated area to avoid inhaling any fumes from chemical paint strippers. And remember, if you're unsure about how to proceed, it's always best to seek professional help to avoid damaging your bumper.
Preparation for Paint Removal
Before starting the process of removing paint from your plastic car bumper, it is important to take some necessary precautions to ensure that you stay safe and avoid any potential damage to yourself or your vehicle. Here are some steps you should take to prepare for paint removal
Choose a Well-Ventilated Area
Choose a well-ventilated area to work in, preferably outdoors or in a garage with the doors open. This will help to minimize the inhalation of fumes and provide fresh air circulation during the process.
Gather Your Materials
Gather all the necessary materials for the job, including gloves, eyewear, plastic sheeting, and soap and water. Make sure that you have all the tools required for the specific paint removal method you have chosen.
Protect Your Vehicle
Protect the surrounding areas of your vehicle with plastic sheeting or tape to avoid any accidental damage. Cover any parts of the car that are not being worked on with plastic sheeting to prevent overspray or accidental damage.
Wash the Bumper
Wash the bumper with soapy water and rinse it thoroughly before starting the paint removal process. This will help to remove any dirt or debris that may interfere with the paint removal process.
Bumpers have two parts
A pliable plastic cover and an impact or reinforcement bar that connects to the frame of the vehicle. Although metal bumpers were most common back in the day-and, therefore, seen on vintage cars-basically all modern models have made the switch to plastic bumper covers. Where metal bumpers were a prominent design feature in their own right, plastic ones blend into the panels of the vehicle.
Plastic bumper covers are made with a scratch and impact-resistant plastic that is a combination of plastic molecules, rubber, and reinforcing filler (known collectively as thermoplastic olefins). Plastic is an ideal material for car bumpers because of its malleability.
It is expected to crumple or crack when it comes into contact with strong external forces, which means that your bumpers will naturally absorb the impact of a minor collision rather than the vehicle having to face the damage head-on.
Parts of a Plastic Car Bumpers
Plastic car bumperss are integral parts of a vehicle's safety and design. Understanding the different components of a plastic car bumpers can provide insight into how they function to protect both the vehicle and its passenger.
Bumper Cover
The bumper cover, also known as the bumper fascia, is the visible outer shell of the bumper assembly. It is typically made of plastic or fiberglass and is designed to provide aesthetic appeal while also protecting the underlying components. Bumper covers come in various shapes, colors, and designs to complement the overall styling of the vehicle.
Energy Absorber
Positioned behind the bumper cover, the energy absorber is a crucial component that absorbs impact energy during collisions. It is often made of foam or plastic honeycomb materials designed to compress and deform upon impact, dissipating kinetic energy. The energy absorber helps reduce the force transmitted to the vehicle's Passenger and other critical components, enhancing safety.
Reinforcement Bar
The reinforcement bar, also known as the bumper beam or bumper reinforcement, provides structural support to the bumper assembly. It is typically made of steel or aluminum, the reinforcement bar is located behind the energy absorber and absorbs and distributes impact forces across a wider area. It reinforces the bumper assembly, enhancing its ability to withstand collisions and protect the vehicle's driver.
Bumper Brackets
Bumper brackets are metal brackets that secure the bumper assembly to the vehicle's frame or body structure. They ensure proper alignment and mounting of the bumper components, maintaining structural integrity. Bumper brackets may vary in design depending on the vehicle model and manufacturer but are essential for the proper functioning of the bumper assembly.
How to Repair a Plastic Car Bumper
Step 1 – Push Dent Out Manually
Put your hand behind the cover of the bumper and try to invert the damage of the dent. This trick might work if the plastic car bumpers is fairly thin and the damage isn't bad. However, if the plastic is thick, you're better off trying one of the other steps listed below.
Step 2 – Use a Hair Dryer
If the first step does not work, try to heat the plastic car bumpers with a hair dryer. Turn the dryer to the high, hot setting, and make sure you blow-dry the dented area in a continual sweeping motion for about three minutes. Then, try to push the dent out manually once again, this time using heat-resistant gloves to protect your hands from the warmth. If this doesn't work, you can try the same trick but using a wooden block for extra force to pop the dent out from inside the cover.
Step 3 – Use a Heat Gun
A heat gun is one of the quickest ways to heat an area quickly, and using one is simple. Keep the hot-air gun around 1 foot away from the plastic car bumpers. Keep in mind that a heat gun will be much more powerful than a hair dryer. Thus, damage to the plastic can be visibly seen if you leave the heat gun too close to a bumper or if it is left on it for an extended period of time. Therefore, as a precaution, never move the heat gun to a distance closer than 5 inches to the bumper cover. Once the area is visibly heated (but undamaged), you should stop heating immediately. Always watch your hand placement and notice any changes in paint color or texture.
How to Maintain a Plastic Car Bumpers
The bumper of a car is the first line of defense when a collision happens from behind or in front. When vehicle owners fail to care for their bumper properly, different issues arise. You can learn about common issues with a plastic car bumpers here. Maintaining a plastic car bumpers can help keep it looking new and prevent damage from wear and tear. So, how do you maintain a plastic car bumpers? Here are some tips on how to maintain your plastic car bumpers:
Regular cleaning
Wash your plastic car bumpers regularly with soap and water to remove dirt, grime, and debris that can cause scratches and damage to the paint. You can also use a specialized cleaner for plastic or chrome bumpers.
Waxing
Apply a coat of wax to your plastic car bumpers after cleaning to protect the paint and prevent fading. Use a high-quality wax designed for cars and apply it according to the manufacturer's instructions.
Avoid harsh chemicals
Avoid using harsh chemicals like bleach or ammonia-based cleaners on your plastic car bumpers. These can cause discoloration and damage to the paint.
Park carefully
Be careful when parking your car to avoid bumping into curbs or other objects that can damage the bumper.
Touch-up scratches
If you notice any scratches or chips on your plastic car bumpers, touch them up with a paint pen or touch-up paint. This will prevent rust and further damage to the bumper.
Our Factory
We have multi CNC mold processing centers, which can meet the mold processing of aluminum molds,resin mold,wood mold ect. We have raw materials, mold, product design, production and processing and export trade, we can offer customers with comprehensive and integrated plastic parts molding. We can also cooperate with customer mold modification.
Our Certificate
FAQ
Hot Tags: Vacuum Forming Plastic Car Parts, China Vacuum Forming Plastic Car Parts manufacturers, suppliers, factory, OEM Design Vacuum Formed Blister Medical Testing Equipment Housing, Robot Shell Forming, PE Automotive Protective Positioning Tray, Blister ABS Power Tools Inner Tray, ABS Plastic Automotive, PS Packing Tray PET Packing Tray
