Vacuum Formed Plastic Car Bumpers

It adopts ABS/ABS+PMMA/HDPE and other modified materials, is formed by a blister process, and then is accurately cut by a five-axis machining center to achieve a perfect assembly effect with the main body ofthe frame. It is suitable for new energy vehicles, sightseeing vehicles, ATVs, etc.
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Description
Vacuum forming car exterior parts
 

Super strong impact resistance - using PC/ABS alloy, the ability to resist gravel impact is increased by 3 times, and it will not break when driving at high speed
✅ Weather-resistant and anti-aging - ASA composite material, UV protection layer resists sunlight exposure, 10 years without fading or cracking
✅ Lightweight design - 40% lighter than metal fenders, reducing fuel consumption and improving battery life
Thickened ABS+TPU composite layer to cope with gravel and muddy road conditions

Streamlined mud guide design reduces mud and sand splashing and protects the car paint

Modular quick-release structure, easy to replace, suitable for a variety of models
🔹 A certain off-road brand: using our PC/ABS fenders, successfully passed the 5000km Gobi Desert road test
🔹 New energy vehicle companies: ASA material exterior parts help reduce the weight of the whole vehicle and increase battery life by 5%
🔹 Modification club: "More scratch-resistant than metal parts, stronger than ordinary plastics!"

 

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Vacuum forming car interior parts
Ultra-high strength & impact resistanceMilitary-grade mechanical properties:Impact strength of 60-80 kJ/m² (more than 3 times that of pure ABS) Flexural strength of 90-110 MPa, close to the load-bearing capacity of metal aluminumEven at low temperatures (-30°C), it still maintains toughness without the risk of brittle cracking Energy absorption design: In car collision tests, PC/ABS forming parts can absorb more than 30% of the impact energy. Excellent heat resistance & dimensional stability
No deformation at high temperatures:Heat deformation temperature (HDT) reaches 110-130°C (ordinary ABS is only 85°C)

Short-term resistance to 150°C (such as in-vehicle exposure environment)

High flame retardant grade Halogen-free flame retardant formula passes UL94 V-0 (1.5mm thickness)PC/ABS thermoforming parts - as strong as metal, as flexible as plastic"Metal replacement: 50% weight reduction, 30% cost reduction Beyond ordinary plastics: triple upgrades in heat resistance, flame retardancy and impact resistance

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Company profile
              

Composite material experts give products higher performance
Select high-end composite material combinations to solve the strength, weather resistance and functional problems of traditional blister packaging
  ABS+ASA (anti-UV, yellow resistance)
Super weather resistance: ASA layer effectively resists UV ultraviolet rays, and does not turn yellow or crack for more than 10 years of outdoor use.High surface quality: automotive-grade surface gloss, suitable for exterior parts (such as car grilles, outdoor logos)
Temperature adaptability: -30℃~90℃ stable performance, first choice for extreme climate areas
Typical applications: Automobile exterior packaging (temperature resistance -30℃~90℃)Outdoor electronic equipment protective cover (IP55 protection level)Photovoltaic module transport pallet (anti-salt spray corrosion) 

 ABS+PMMA (glossy suface, scratch-resistant, high in strength)
Glass-like transparency: PMMA layer has a light transmittance of ≥92%, and has the toughness of ABS, and its impact resistance is 3 times higher than that of pure PMMA.Chemical corrosion resistance: Resistant to repeated wiping with alcohol and detergent, medical-grade surface cleanliness.Electroplating/spraying: Double-layer structure achieves a balance between metal texture and low-cost processing
Typical applications:Transparent windows for medical equipment (dialysis machines, detectors)High-end cosmetic packaging (imitation metal gloss bottle caps)                  

 ABS+TPU(wear-resistance)
Perfect balance of elasticity and rigidity
Shock absorption and energy absorption: TPU layer rebound rate>85%, product breakage rate reduced by 90% in drop test
Low temperature flexibility: -50℃ still maintains flexibility (passed ASTM D746 low temperature brittleness test)
Typical applications:Precision instrument shockproof lining (vibration transmission rate <5%).Military transportation packaging (compliant with MIL-STD-810G standard).Cold chain biological agent container (low temperature impact resistance + sealing)

 ABS Leather(sense of weight and texture)

Imitation leather ABS composite material- high-end surface treatment solution for blister process
Realistic leather texture - surface texture can be customized (litchi pattern, crocodile pattern, matte/bright), soft touch, comparable to genuine leather.High durability - wear resistance level reaches 10,000+ friction tests (ASTM D4060), scratch resistance, long-term use without fading.Easy to clean and maintain - waterproof and oil-proof, alcohol wipes can be wiped clean, suitable for high hygiene standard scenes such as medical and automotive.Environmentally friendly alternative - zero animal ingredients, passed VOC test, and complies with ELV regulations for automotive interiors.

Technical highlights:
▸ 3D embossing process: achieve three-dimensional leather texture, adjustable depth 0.1~0.5mm
▸ Composite structure optimization: ABS substrate + PU coating, taking into account strength and flexibility (bending life > 500,000 times)
▸ Color customization: Pantone color card full coverage, support metal powder/pearlescent effect

Typical applications:

High-end automotive interior: instrument panel cover, door handle trim

Medical equipment: wheelchair cushion, bed baffle

Consumer electronics: headphone box, game console shell

 PVC+EVA(compression and shock resistance)
Super strong sealing: EVA foam layer has an airtightness of IP67, moisture-proof and dust-proof
Lightweight: density as low as 0.6g/cm³, weight reduction of more than 30%
Medical compatibility: no silicone oil precipitation, passed ISO 10993 biocompatibility test
Typical applications:
▶ Sterile packaging of medical consumables (surgical instrument trays)
▶ Photovoltaic module waterproof backplane

 

 PC/ABS alloy material(impact resistance, stability, flame retardant)
Core advantages:
Military-grade strength: flexural strength of 110MPa, comparable to the bearing capacity of metal
Flame retardant and safety: UL94 V-0 flame retardant, 750℃ hot wire test passed
Dimensional stability: deformation under high temperature and high humidity environment <0.1%
Typical applications:
▶ High-speed rail interior parts (seat frames, luggage racks)
▶ 5G base station waterproof housing

 

 

                                                                                                                

 

Material Guidance
 

Characteristic

Material

Strength

Clear

Price

Application

ABS

Good-High impact

Not Avaliable

Medium

Caravan parts,vehicular parts, Electrical / Equipment Enclosures

Acrylic/Pmma

Medium to high strength

Yes

Medium

Signs, light cover,domes, light diffusers

PS

Medium to good strength

Yes(clarity not to quality of PETG/PC/PMMA)

Medium

Packaging, microgreens tray

PC

Very good impact strength

Yes

Expensive

Machine guard, Cover, enclosure, light cover

PP

Soft

Translucent

Inexpensive

Packing tray,containers,tank,enclosure, medical application

HDPE

Soft

Translucent

Inexpensive

Enclosure, Vehicular parts

PVC

Good

Yes

Inexpensive

Packaging, machine guard, car trim

PETG

Good-High Impact

Yes

Expensive

Medical application

 

 

Contact Information
 

 


20250521143108                                           20250521144138           

                           +8613617041545                                                                                    elena.zheng@swellder.com

 

 

 

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