Heavy Gauge Custom Vacuum Formed Cover

Process: Vacuum forming Heavy gauge cover material: ABS,HDPE,PC,PMMA,ABS+ASA Cover Thickness: 0.3-12mm Usage: machine cover, equipment shell, device enclosure, battery cover, drone shell, beauty device shell Characteristic:specified pantoon/Ral color number,anti-uv, textured surface, printed, high impact
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Description

 

Swellder Plastics in the vacuum forming plastics parts, provide vacuum forming solutions for your products

 

Vacuum-formed ABS Cover:

 

ABS, with its excellent toughness, rigidity, and processability, is the preferred choice for casings. It is impact-resistant and scratch-resistant, making it ideal for machine covers, equipment covers, and various drone covers.

 

Vacuum-formed PMMA Cover:

 

PMMA, commonly known as acrylic, high transparency and gloss, comparable to glass in light transmission, and is not easily broken. It is ideal for making dashboard covers, viewing windows, and beauty device covers (such as facial masks), and other components requiring aesthetics or transparent windows.

 

Vacuum-formed PC Cover:

 

Polycarbonate is synonymous with "strength," possessing excellent impact resistance, high-temperature resistance, and transparency. It is commonly used in scenarios requiring the highest level of protection, such as high-strength drone covers, plastic components in EV car covers, and medical device covers.

 

Vacuum-formed HDPE Cover:

 

HDPE is known for its excellent chemical stability and low water absorption, is corrosion-resistant, and lightweight. Ideal for covering equipment in chemical environments or for packaging.

 

Our Vacuum-Formed Housing Applications

 

Our professional vacuum forming services have been successfully applied in numerous cutting-edge fields, providing high strength and reliable "covers" for various products.

 

Drones and Electric Vehicles:

 

Lightweight and high strength are core requirements for drone housings. Our drone covers, made of PC or ABS materials, effectively protect precision flight control systems while also considering aerodynamic design. In the EV housing sector, we provide weather-resistant and insulating solutions for components such as charging pile housings and battery pack covers.

 

Medical and Healthcare Equipment:

 

In the medical field, safety and reliability are paramount. Our medical equipment covers and medical bed covers strictly adhere to medical-grade standards, featuring smooth, seamless surfaces that are easy to clean and disinfect, ensuring a hygienic and safe medical environment.

 

Beauty and Professional Equipment:

 

Beauty equipment housings must combine aesthetics and safety. Our beauty equipment covers, made of PMMA or ABS,  perfectly enhancing the product's quality. We also provide high strength and reliable enclosures for various industrial machines and professional equipment.

 

We are not just a vacuum forming products manufacturer, but a partner in your project.

From material selection and structural design advice to mold making and precision manufacturing, we offer one-stop vacuum forming solutions. Contact us today and let us use our superior vacuum forming technology to turn your ideas into reality .

 
ISO9001 Quality System
 

"ISO9001 internationally certified factory | 20 years of experience in precision vacuum forming  manufacturing | Strict quality control process ensures that each product meets international standards"

 

√ ISO9001 certified enterprise

 

√ Export-level quality control

 

√ Precision thermoforming process with error <0.1mm

 

√Support customized production solutions

 

√The thermoforming supplier chosen by 300+ customers worldwide

 

√Passed ISO9001:2015 quality system certification

 

√ Product defect rate <0.3%

 

√ 7-days fast proofing service

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Our Factory

 

 

vacuum forming factory

Suzhou (Swellder Plastic) is a high-end vacuum forming manufacturer located in the Xinsuo Workshop factory area of ​​Wuzhong District, Suzhou City, Jiangsu Province. As a leader in China's vacuum forming industry, the company focuses on the research and development and production of thick-sheet plastic products. It possesses dozens of advanced vacuum forming machines and five-axis CNC cutting machines, committed to providing customers with one-stop customized solutions from design to mass production.

 

Vacuum Forming Machines: Equipped with multiple large-size, high-precision vacuum forming machines, capable of handling a wide range of plastic sheet thicknesses, adapting to diverse needs from small precision parts to large structural components.

 

Five-Axis Cutting Machines: Utilizing an automated five-axis CNC cutting machine, it achieves precision cutting and drilling of complex three-dimensional shapes, ensuring accurate product dimensions and smooth edges, eliminating the need for secondary processing.

The company is proficient in using a variety of engineering plastics, covering high-performance and special-purpose applications:

General Materials: ABS, PC, PS, PP, PVC, PETG, HDPE

Reinforced/Composite Materials: ABS+ASA (weather-resistant and anti-aging), ABS+TPU (high toughness and impact resistance)

Specialty Materials: PMMA (high light transmittance), ABS FR V0 (flame retardant), antistatic ABS (for electronic protection)

Environmentally Friendly Materials: Providing sustainable options such as recyclable PLA and PETG.

 

Thick Sheet Vacuum Forming: Proficient in handling sheets thicker than 3mm-15mm, solving the molding challenges of deep-drawn, multi-curved, and high-structural-strength products.

 

Integrated Design Support: Providing structural optimization, mold development, and material selection consultation to help customers reduce overall costs.

 

Surface Treatment Capabilities: Providing subsequent processing such as spraying, screen printing, lamination, and flocking to meet both aesthetic and functional requirements.

 

Our products have penetrated multiple high-end manufacturing industries. Typical examples include:

Industrial and Transportation Equipment: New energy vehicle interior and exterior thermoformed parts, RV thermal insulation interiors, drone protective covers, forklift guards, AGV robot shells, etc.

Medical and Healthcare: Medical equipment shells, sterilization trays, hospital bed boards, rehabilitation equipment panels, all meeting medical-grade material standards.

Logistics and Warehousing: Customized turnover pallets, packaging liners, and shelf partitions, balancing lightweight and high strength requirements.

Agriculture and Special Scenarios: Rotary milking table accessories, livestock equipment shells, possessing corrosion resistance and UV resistance.

Consumer and Commercial Products: Smart home shells, commercial display props, food-grade packaging containers, etc.

 

Quality Control and Certification: The company strictly implements the ISO 9001 quality management system, equipped with coordinate measuring machines, colorimeters, thickness gauges, etc., to achieve full monitoring from raw material warehousing to finished product delivery. Some products have obtained CE, FDA, UL, and other certifications, meeting export and international cooperation standards.

Customer Cooperation Model

Bulk Customization: Supports small to large-scale orders, with sample delivery as fast as 2-4 weeks.

Joint Development: Collaborates with customers to optimize product structure and provides material alternatives to improve cost-effectiveness.

Supply Chain Integration: Assists customers in managing mold making, warehousing, and logistics, providing JIT (Just-In-Time) delivery services.

Factory Location and Vision
Suzhou Wuzhong District is located in the manufacturing center of the Yangtze River Delta, with a well-developed transportation network, facilitating services to domestic and international customers. Xinweier, with its philosophy of "Precision Vacuum Forming, Empowering Manufacturing," continuously upgrades its intelligent production lines, striving to become a benchmark enterprise in the high-end vacuum forming field and helping Chinese intelligent manufacturing go global.

For further information on technical parameters or cooperation inquiries, please feel free to contact us elena.zheng@swellder.com

 

 

 

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