Vacuum forming telecom base station cover&Vacuum forming communication base station equipment housing- UV Resistance
Radomes are typically large in size, making vacuum forming ideal for manufacturing these large, single- or double-curved shells. The mold costs are significantly lower than injection molding. Precisely controlling the heating temperature, vacuum level, and molding speed allows for the production of components with relatively uniform wall thickness. High wave transparency is guaranteed:
The vacuum forming process itself does not introduce metallic impurities into the material (unlike injection molding using metal molds). More importantly, the process precisely replicates the mold's smooth surface, forming a dense, uniform skin layer. A smooth, non-porous, and uniform wall thickness is crucial for stable electromagnetic wave transmission, preventing unnecessary signal scattering and attenuation.
For small and medium-volume production, vacuum forming molds (typically aluminum or composite) offer relatively low design and manufacturing costs, short production cycles, and high economic efficiency. Vacuum forming is an ideal and proven manufacturing technology for telecommunications base station radomes because it:
Perfectly balances performance and cost: It can efficiently produce products that meet stringent electromagnetic performance, structural strength, and long-term weather resistance requirements while also being adaptable to large-scale production to reduce costs.
High design flexibility: Enclosures can be manufactured in a variety of shapes and sizes to accommodate diverse requirements, from macro to micro base stations.
Stable and controllable quality: High process repeatability ensures consistent performance across batches.
Directly addressing weather resistance requirements: The combination of "vacuum forming" and high-performance protective coating effectively addresses key issues such as UV resistance, temperature fluctuation resistance, and flame retardancy.
Our capability
| Item | Capability |
| Common used material | ABS/PP/PC/PVC/PET/PMMA/ABS+PC, ABS+ASA, ABS FRV0, ABS-ANTI UV, ABS+TPU |
| Max thermoforming size | 2.8m |
| Thickness | 0.3-12mm |
| Product accuracy | 0.05-0.1 |
| Mold type | Aluminum mold |
| Surface treatment | Spraying, electroplating, silk screen printing, laser engraving |
| Daily output | 3000pcs |
"ISO9001 internationally certified factory | 20 years of experience in precision vacuum forming manufacturing | Strict quality control process ensures that each product meets international standards"
√ ISO9001 certified enterprise
√ Export-level quality control
√ Precision thermoforming process with error <0.1mm
√Support customized production solutions
√The thermoforming supplier chosen by 300+ customers worldwide
√Passed ISO9001:2015 quality system certification
√ Product defect rate <0.3%
√ 7-days fast proofing service
FAQ
Q:What is the minimum order quantity for vacuum-formed parts?
A: Prototypes (<50), small batches (50-5,000), and large-scale production (5,000+).
We offer quotes for small-batch vacuum forming.
Q: What materials are available for vacuum forming?
A: ABS, PS, PET, PVC, PC, ABS+PC, ABS+PMMA, ABS+ASA, and other composite materials.
Q: What is the maximum part size?
A: A: Up to 2.8mm, supporting large vacuum forming processes.
Q: What surface treatments are supported?
A: Spraying, silk screen printing, electroplating, fusing.
Q: What post-assembly requirements are supported?
A: 1. Mechanical Connection and Fixing
Snap/Slot Connection, Screw Fastening (Insert Nut, Self-tapping Screw), Riveting (Heat Staking, Ultrasonic Staking, Press Riveting)
2. Bonding and Welding
2.1 Gluing/Bonding
Glue Type: Specific glue requirements must be determined, including quick-drying glue, epoxy AB glue, hot melt adhesive (PUR/Hot Melt), silicone, etc.
Gluing Process: Manual dispensing or automated dispensing machine (capable of achieving specific trajectories, such as circular and S-shaped).
Surface Treatment: Certain materials (such as PP and PE) may require flame or plasma treatment before bonding to enhance adhesion.
3. Functional Component Installation and Embedding
Additional functional components are attached to the blister to create a semi-finished or finished product.
Hardware Installation: Installation of hinges, latches, handles, casters, magnets, and metal brackets. Electronic Component Installation:
PCB Securing: Secure the circuit board with screws or clips.
Wire Management: Route cables and secure them with cable ties or cable ties.
Switch/Display Installation: Attach or secure switches, screens, etc. to the panel.
Sensor/Light Bar Installation: Precisely secure optical or sensing components.
Interior Parts Installation: Apply cushioning or decorative materials such as sponge, EVA, or velvet to the inside of the packaging.
4. Finishing and Decoration: Treatment of blister parts before, during, or after assembly.
CNC Trimming: Uses CNC machines to precisely remove excess flash or material. This method is more flexible than punching dies and is suitable for small batches or prototypes.
Surface Finishing:
Painting: Applying color, rubberized paint (tactile paint), and UV-resistant coating.
Printing: Silk screen printing, pad printing, and digital printing are used to print logos, logos, and text. Vacuum Plating: Chrome plating, gold plating and other metal effects.
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