Products Description
| Parameter | Specifications & Capabilities |
| Product Name | Custom Heavy Gauge Thermoformed NEV Door Panel |
| Manufacturing Process | Heavy Gauge Vacuum Forming / Thermoforming |
| Material Options | ABS (with Textured Leather Finish), ABS/PMMA, PC/ABS, HDPE |
| Flame Retardancy | UL94-HB (V-0 / V-1 / V-2 available upon request) |
| Surface Finish | Textured Leather, Matte, Glossy, Anti-scratch |
| Post-Forming Process | 5-Axis CNC Trimming, Robotic Routing, Hole Drilling |
| Maximum Dimensions | Up to 3000mm x 2000mm x 800mm (Customizable) |
| Thickness Range | 2mm - 10mm (Heavy-gauge sheet) |
| Application | New Energy Vehicles (NEVs), EV Buses, Special Vehicles, Logistics AGVs |
Why Choose Our Thermoformed NEV Door Panels?
Premium Aesthetics & Durability:
Our ABS door panels come with a pre-textured leather surface, eliminating the need for expensive post-paint jobs. The material is UV-resistant, scratch-resistant, and engineered to withstand the daily wear and tear of automotive interiors.
5-Axis CNC Trimming:
We solve the common industry pain point of rough, uneven edges. By utilizing advanced 5-axis CNC routing machines, we deliver perfectly clean-cut, burr-free edges and precise hole alignments, ensuring a perfect drop-in fit for your vehicle assembly line.
Tooling Savings for NEV Startups:
For large components like door liners and instrument panels, injection molds require massive capital. Our heavy-gauge vacuum forming process utilizes lower-cost aluminum tooling, making it ideal for low-to-medium volume NEV production and rapid prototyping.
Material suggestion
|
Characteristic Material |
Strength |
Clear |
Price |
Application |
|
ABS |
Good-High impact |
Not Avaliable |
Medium |
Caravan parts,vehicular parts, Electrical / Equipment Enclosures |
|
Acrylic/Pmma |
Medium to high strength |
Yes |
Medium |
Signs, light cover,domes, light diffusers |
|
PS |
Medium to good strength |
Yes(clarity not to quality of PETG/PC/PMMA) |
Medium |
Packaging, microgreens tray |
|
PC |
Very good impact strength |
Yes |
Expensive |
Machine guard, Cover, enclosure, light cover |
|
PP |
Soft |
Translucent |
Inexpensive |
Packing tray,containers,tank,enclosure, medical application |
|
HDPE |
Soft |
Translucent |
Inexpensive |
Enclosure, Vehicular parts |
|
PVC |
Good |
Yes |
Inexpensive |
Packaging, machine guard, car trim |
|
PETG |
Good-High Impact |
Yes |
Expensive |
Medical application |
Customer visiting
Customers' feedback
"ISO9001 internationally certified factory | 20 years of experience in precision vacuum forming manufacturing | Strict quality control process ensures that each product meets international standards"
√ ISO9001 certified enterprise
√ Export-level quality control
√ Precision thermoforming process with error <0.1mm
√Support customized production solutions
√The thermoforming supplier chosen by 300+ customers worldwide
√Passed ISO9001:2015 quality system certification
√ Product defect rate <0.3%
√ 7-days fast proofing service
Our Factory
Suzhou (Swellder Plastic) is a high-end vacuum forming manufacturer located in the Xinsuo Workshop factory area of Wuzhong District, Suzhou City, Jiangsu Province. As a leader in China's vacuum forming industry, the company focuses on the research and development and production of thick-sheet plastic products. It possesses dozens of advanced vacuum forming machines and five-axis CNC cutting machines, committed to providing customers with one-stop customized solutions from design to mass production.
Vacuum Forming Machines: Equipped with multiple large-size, high-precision vacuum forming machines, capable of handling a wide range of plastic sheet thicknesses, adapting to diverse needs from small precision parts to large structural components.
Five-Axis Cutting Machines: Utilizing an automated five-axis CNC cutting machine, it achieves precision cutting and drilling of complex three-dimensional shapes, ensuring accurate product dimensions and smooth edges, eliminating the need for secondary processing.
The company is proficient in using a variety of engineering plastics, covering high-performance and special-purpose applications:
General Materials: ABS, PC, PS, PP, PVC, PETG, HDPE
Reinforced/Composite Materials: ABS+ASA (weather-resistant and anti-aging), ABS+TPU (high toughness and impact resistance)
Specialty Materials: PMMA (high light transmittance), ABS FR V0 (flame retardant), antistatic ABS (for electronic protection)
Environmentally Friendly Materials: Providing sustainable options such as recyclable PLA and PETG.
FAQ
Q: What is the moq?
A: It depends on product materials, our moq can be adjust according to whether the material is conventional and the size of the product.
Q: How long will the sample take?
A: According to the sample drawings, samples can be produced within two weeks.
Q: What mold can we make?
A: Usually aluminum mold, but if the customer wants to see the effect first, you can also open wood mold
Q: What material is most widely used?
A: AB is the most commonly used, which can meet a lot of performance, such as shell classes, tray classes, etc., will use ABS
Q: What is the maximum part size?
A: Up to 2.8mm, supporting large vacuum forming processes.
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